All About Painted Built-Ins

by Douglas Bialor on September 14, 2010

Recessed Built-In Wall Unit in WengeFew things can have as powerful an effect on the feel and function of a space as a well designed and well crafted built-in. The ability of a painted wall unit or bookcase to transform a space is remarkable. We should know, we’ve been taking our own before and after photos for over ten years now. We’ve also been refining our use of select materials, finishes, and processes to create the finest work possible.

Our Materials

We’ve found that, most often, the best material for constructing our cabinet and door frames and other solid wood parts is soft maple. Despite it’s name, soft maple is considerably harder than pine or poplar. This means it is much less likely to suffer dents and dings. It is also quite resistent to warping and twisting and is remarkably smooth, providing an excellent surface upon which to apply paint.  Large panels are often best made from MDF(read more about MDF and other panel materials we use here), which is immune to the cracking and splitting that can occur within large areas of solid wood as a result of seasonal changes in humidity.  Using MDF allows us to construct a stronger cabinet component that will last longer and look better over time compared to solid wood.

Finishing At It’s Finest

The quality of the painted finish is a major part of a successful built-in cabinetry project.  Working in our dedicated finishing area, we create a high quality and extremely durable finish by employing a labor intensive process involving multiple stages of priming and sanding, followed by several coats of Benjamin Moore’s Aura Satin Enamel.  Aura is a premium water-based finish that provides a lustrous feel. It is a remarkable paint, similar to a quality oil based enamel, but eco-friendly and non yellowing.

A Note On Pricing

There is a widely held notion that painted cabinetry is a less expensive option than many natural wood finishes.  While this may have been the rule at one time, it no longer holds true.  There are many functional and attractive natural woods that can be used for built-in projects at a lower overall cost than a painted finish.  There are also many exquisite woods that can be used for built-in projects at a cost considerably higher than a painted finish. The reason for this is simple: labor.  The single largest component in the cost of a project is the labor of the skilled craftsmen we employ to construct and finish each piece.  And while the cost of paint grade materials may be slightly less than some furniture grade species we’d recommend for a clear finish, the difference is more than offset by the added cost of the labor required to produce a long lasting and beautiful painted finish.  We believe this is a good thing, in that allows us to offer a wide range of options to fit every budget while encouraging the selection of materials and finishes based not on cost, but on design considerations.

Making It Happen

From concept and design, to fabrication and installation, the Hat Factory team possesses the knowledge and skill that will make your painted built-in cabinetry project a success.  For more information, or to discuss your project, give us a call at 914.788.6288.

Recent Project – Dining Room Built-In

by Douglas Bialor on May 25, 2010

Dining Room Built-In AfterThis dining room wall-unit was a fun project.  The before and after photos are a great illustration of how to successfully resolve a couple of common design issues that we encounter on a regular basis.  As you can see in the before photo (below), an existing structural bump-out in the right hand corner makes it difficult to place a piece of furniture against the back wall and contributes to the space feeling smaller than it really is.  The existing sideboard cabinet, pushed all the way to the left side, ends up calling more attention to the problem than it does to fix it.   Our solution was to replace the free standing cabinet with a wall to wall built-in that defines a consistent plane across the room.  In addition to providing a centered focal point,  it also offers increased storage and a more open, larger sense of space.

Dining Room Built-In Before

How To Choose A Wood For Your Project

by Douglas Bialor on May 10, 2010

lumberAnother topic from the list of questions we get asked a lot is what type of wood should I choose for my project?  This can seem like a daunting task, and one not to be taken lightly. After all, the entire success of a project can be jeopardized with the wrong choice of material. Fortunately, there are many great woods to choose from, and by evaluating some basic criteria it can become an easy and risk free decision to pick the right one. The criteria we use include, but are not limited to, the following:

  • Cost
  • Availability
  • Durability
  • Tone
  • Texture
  • Special Considerations

I’ll discuss cost, availability, and durability here and come back to the more subjective issues of tone and texture in later posts.

Cost & Availablity

There are many high quality woods that are suitable for the making of quality furniture and cabinetry.  Some of the most popular that come to mind are ash, maple, oak, cherry, mahogany, and walnut.  These are all readily available, stable, and highly attractive woods that are ideal for most interior woodworking projects.  And, while costs do vary from species to species and exceptions must be made for highly figured and prized boards, this core group of materials is available at reasonable cost. In fact, because such a large percentage of the cost of any custom furniture or cabinetry project is the labor of the skilled craftsmen creating the piece, the cost of the material is rarely the determining factor in choosing a material.  This is actually good news because it means that we can focus on choosing our material based on appearance, not on price.

Durabilty

While traditionally divided into categories of  hardwoods and softwoods, these lumber classifications have more to do with the cell structure of how a particular species than they do with the strength of toughness of a particular wood and offer little practical advice on what might be an appropriate material for a given project.  In truth, almost all hardwoods and mahoganies are suitable for furniture construction. While special consideration may be given to particularly durable woods, such as maple or oak, for projects that will be subject to extra abuse, all of our standard hardwoods will hold up just fine.

Tone & Texture

Next time we’ll discuss “tone & texture,” which are the terms we use here in the shop to define the color and appearance of a particular wood.   These are the most important criteria in selecting a material for each project, and our unique approach ensures we can help you pick the perfect material for yours.

Exciting New Green Options From Honerkamp

February 17, 2010

We are pleased to announce that we have added the F.W. Honerkamp Co. to our stable of “green” suppliers.  Jeff Honerkamp, part of the 4th generation to work in the family lumber business, has taken the lead in offering an extensive line of FSC certified panel products.  He is extremely knowledgeable about all aspects of [...]

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iFurniture – Why The Hat Factory Is The Apple Computer Of Cabinetry

February 1, 2010

No, we are not going to start selling iPods made of wood, and the list of things we have in common with Steve Jobs is quite short. (I, for one, never wear turtle necks.) But one of the keys to the success of Apple’s products and software is how focused they are on the user [...]

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Plywood, Veneer, And Other Dirty Words

January 21, 2010

One question that I get asked a lot is “what are your cabinets made out of?” It’s an easy question, but a hard one to give a good answer to if you don’t know why the customer is asking.  So, I thought I’d offer some information here about the materials we use most often,  why [...]

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Recent Project – Platform Bed

January 18, 2010

Beds are always a fun project for us, so I thought I’d show one off as a recently completed project on the blog this week.  Crafted of rift white oak with an ebonized finish, this modern style platform bed has 6 big storage drawers and is built tough enough to handle jumping monkeys (or kids, [...]

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A Guide To Being Eco-Friendly In Cabinetry & Furniture

December 13, 2009

There is a lot of talk these days about all things green. Organic, hybrid, recycled – just a few of the buzz words associated with making things better for us and better for the environment. As designers and furniture makers, we’ve got our own list of buzz words – sustainable, low VOC, formaldehyde- free. But [...]

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Why Buying Cabinetry Is Like Shopping For Pants (And Shouldn’t Be)

December 2, 2009

I’m often asked to compare how a Hat Factory Kitchen stacks up against cabinetry purchased from a kitchen cabinetry showroom. The basics are easy;  we offer great design and space planning advice; we provide superbly crafted, high quality cabinetry at a fair price; we offer all the same nifty storage features and self-closing drawers. But [...]

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Design, Build & Why It Matters

November 27, 2009

It often seems to me that there is a perceived chasm between design and craftsmanship. As if the talent of a designer and the skill of a craftsman must never mix.  Nothing could be further from the truth.  Good design benefits from the knowledge of skilled craftsmen. Quality craftsmanship is improved with quality design. That’s [...]

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