Recent Project – Dining Room Built-In

by Douglas Bialor on May 25, 2010

Dining Room Built-In AfterThis dining room wall-unit was a fun project.  The before and after photos are a great illustration of how to successfully resolve a couple of common design issues that we encounter on a regular basis.  As you can see in the before photo (below), an existing structural bump-out in the right hand corner makes it difficult to place a piece of furniture against the back wall and contributes to the space feeling smaller than it really is.  The existing sideboard cabinet, pushed all the way to the left side, ends up calling more attention to the problem than it does to fix it.   Our solution was to replace the free standing cabinet with a wall to wall built-in that defines a consistent plane across the room.  In addition to providing a centered focal point,  it also offers increased storage and a more open, larger sense of space.

Dining Room Built-In Before

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How To Choose A Wood For Your Project

by Douglas Bialor on May 10, 2010

lumberAnother topic from the list of questions we get asked a lot is what type of wood should I choose for my project?  This can seem like a daunting task, and one not to be taken lightly. After all, the entire success of a project can be jeopardized with the wrong choice of material. Fortunately, there are many great woods to choose from, and by evaluating some basic criteria it can become an easy and risk free decision to pick the right one. The criteria we use include, but are not limited to, the following:

  • Cost
  • Availability
  • Durability
  • Tone
  • Texture
  • Special Considerations

I’ll discuss cost, availability, and durability here and come back to the more subjective issues of tone and texture in later posts.

Cost & Availablity

There are many high quality woods that are suitable for the making of quality furniture and cabinetry.  Some of the most popular that come to mind are ash, maple, oak, cherry, mahogany, and walnut.  These are all readily available, stable, and highly attractive woods that are ideal for most interior woodworking projects.  And, while costs do vary from species to species and exceptions must be made for highly figured and prized boards, this core group of materials is available at reasonable cost. In fact, because such a large percentage of the cost of any custom furniture or cabinetry project is the labor of the skilled craftsmen creating the piece, the cost of the material is rarely the determining factor in choosing a material.  This is actually good news because it means that we can focus on choosing our material based on appearance, not on price.

Durabilty

While traditionally divided into categories of  hardwoods and softwoods, these lumber classifications have more to do with the cell structure of how a particular species than they do with the strength of toughness of a particular wood and offer little practical advice on what might be an appropriate material for a given project.  In truth, almost all hardwoods and mahoganies are suitable for furniture construction. While special consideration may be given to particularly durable woods, such as maple or oak, for projects that will be subject to extra abuse, all of our standard hardwoods will hold up just fine.

Tone & Texture

Next time we’ll discuss “tone & texture,” which are the terms we use here in the shop to define the color and appearance of a particular wood.   These are the most important criteria in selecting a material for each project, and our unique approach ensures we can help you pick the perfect material for yours.

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Exciting New Green Options From Honerkamp

by Douglas Bialor on February 17, 2010

Mahogany MantelWe are pleased to announce that we have added the F.W. Honerkamp Co. to our stable of “green” suppliers.  Jeff Honerkamp, part of the 4th generation to work in the family lumber business, has taken the lead in offering an extensive line of FSC certified panel products.  He is extremely knowledgeable about all aspects of green building materials as well as LEEDS architectural requirements.  We look forward to working with him and the Honerkamp team as we continue to offer our clients healthy, sustainable furniture and cabinetry of the highest quality.

Exciting New Products From Honerkamp

  • Arreis SDF – Sustainable MDF
  • FSC Certified Hardwood Lumber
  • SkyPly – No added formaldahyde veneer core plywood
  • Shinnoki – ready to use European veneered panels

Some of these items are newer, green versions of tried and true staples of the cabinetmaker’s craft. Others are new and exciting products that open up fresh design possibilities and just happen to feature recycled content and low VOC adhesives.  As we get our hands on some of these newer items, I’ll share our experiences with them here on the blog.

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iFurniture – Why The Hat Factory Is The Apple Computer Of Cabinetry

February 1, 2010

No, we are not going to start selling iPods made of wood, and the list of things we have in common with Steve Jobs is quite short. (I, for one, never wear turtle necks.) But one of the keys to the success of Apple’s products and software is how focused they are on the user [...]

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Plywood, Veneer, And Other Dirty Words

January 21, 2010

One question that I get asked a lot is “what are your cabinets made out of?” It’s an easy question, but a hard one to give a good answer to if you don’t know why the customer is asking.  So, I thought I’d offer some information here about the materials we use most often,  why [...]

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Recent Project – Platform Bed

January 18, 2010

Beds are always a fun project for us, so I thought I’d show one off as a recently completed project on the blog this week.  Crafted of rift white oak with an ebonized finish, this modern style platform bed has 6 big storage drawers and is built tough enough to handle jumping monkeys (or kids, [...]

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A Guide To Being Eco-Friendly In Cabinetry & Furniture

December 13, 2009

There is a lot of talk these days about all things green. Organic, hybrid, recycled – just a few of the buzz words associated with making things better for us and better for the environment. As designers and furniture makers, we’ve got our own list of buzz words – sustainable, low VOC, formaldehyde- free. But [...]

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Why Buying Cabinetry Is Like Shopping For Pants (And Shouldn’t Be)

December 2, 2009

I’m often asked to compare how a Hat Factory Kitchen stacks up against cabinetry purchased from a kitchen cabinetry showroom. The basics are easy;  we offer great design and space planning advice; we provide superbly crafted, high quality cabinetry at a fair price; we offer all the same nifty storage features and self-closing drawers. But [...]

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Design, Build & Why It Matters

November 27, 2009

It often seems to me that there is a perceived chasm between design and craftsmanship. As if the talent of a designer and the skill of a craftsman must never mix.  Nothing could be further from the truth.  Good design benefits from the knowledge of skilled craftsmen. Quality craftsmanship is improved with quality design. That’s [...]

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If You Can’t Beat ‘em, Blog ‘em

November 18, 2009

Welcome to The Hat Factory Furniture Blog, an informal new addition to our website. Our hope is to make this a space full of all sorts of useful information for those considering a custom furniture, cabinetry or design project. In addition, this is where you can learn more about us, ask a question, post a [...]

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